DB1215 Diamond Spherical Compound Teeth
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DB1215 PDC Cutter is a high-performance polycrystalline diamond compact (PDC) cutter designed for demanding drilling environments. Manufactured with advanced high-pressure high-temperature (HPHT) sintering technology, it combines premium synthetic diamond layers with a tough tungsten carbide substrate to deliver exceptional durability, impact resistance, and cutting efficiency.
The DB1215 model is widely used in oil & gas drilling bits, mining drill bits, geological exploration tools, and foundation engineering applications. Its balanced wear resistance and toughness make it an ideal choice for improving drilling speed and extending bit service life.
Parameter Table
|
Model NO. |
DB1215 |
Length |
Standard |
|
Type |
PDC Cutter/Insert/Button |
Material |
Tungsten Carbide |
|
Usage |
Well Drilling, Oilfield,Gas Field,Mining Industry,Construction |
Wear Resistance |
Super High |
|
Thermal Stability |
750℃,800℃,850℃,900℃ |
Production Process |
Hthp Sintering |
|
Diamond Grade |
PCD |
Substrate Material |
Tungsten Carbide |
|
Total Height |
5~34 |
Tolerance |
±0.02mm |
|
Impact Toughness |
Excellent |
Certification |
ISO 9001 |
|
Shape |
Round |
Matched Drill Bit |
PDC Drill Bits, Core Bits, Tricone Bits, Drill Pipes (We also offer custom drill bit manufacturing) |
|
MOQ |
100PCS |
Specification |
1215 |
|
Transport Package |
Customized, Carton/Wooden Case |
Origin |
China |
|
Trademark |
Ninestones |
Production Capacity |
10000pieces/Year |
Applicable Strata
The DB1215 PDC Cutter is designed for drilling through:
- Soft formations
- Medium-soft formations
- Medium-hard formations
- Interbedded formations
- Abrasive sandstone formations
- Shale formations
- Limestone formations
- Dolomite formations
Its optimized diamond layer and substrate structure provide stable performance even under fluctuating drilling conditions.
Core Product Advantages
Outstanding Compressive Strength
Engineered to withstand extreme downhole pressures, DB1215 maintains structural integrity during high-load drilling operations.
Superior Impact Resistance
The optimized diamond-carbide interface effectively absorbs impact energy, reducing cutter chipping and breakage in complex formations.
Excellent Wear Resistance
Premium polycrystalline diamond material provides exceptional abrasion resistance, significantly extending cutter lifespan.
High Thermal Stability
Designed to operate under elevated drilling temperatures while maintaining cutting efficiency and structural reliability.
Faster Rate of Penetration (ROP)
Sharp cutting edges and stable cutting geometry help improve drilling efficiency and reduce operational costs.
Longer Bit Service Life
Reduced wear and breakage result in fewer bit replacements, minimizing downtime and maximizing productivity.
Precise Size Specifications
Full product range with multiple specifications available, including standard models of 13mm, 19mm and 22mm, as well as thickened and heightened DE series. All products are manufactured with a strict tolerance of ±0.02mm, ensuring tight fitting installation, stable operation and no vibration.
Material and Core Technology
Manufactured using high-pressure high-temperature sintering processes to create a highly bonded diamond structure with superior mechanical properties.
Utilizes selected synthetic diamond powder with optimized grain distribution for enhanced wear resistance and cutting efficiency.
The tungsten carbide base provides excellent support for the diamond layer, improving impact resistance and overall durability.
Application Field
Oil & Gas Drilling
Suitable for shallow to medium-deep well operations on land. Works well in tight sandstone, interbedded strata and gravel-bearing formations. High temperature resistance avoids carbonization and delamination, reducing bit replacement and overall drilling cost.
Mining Drilling & Exploration
Ideal for mineral prospecting, tunnel drilling and mine water well projects. Perfect for high-abrasive hard rock such as granite and quartzite. Excellent impact resistance prevents edge chipping, serving longer life in fractured mining formations.
Geological Exploration & Sampling
High dimensional accuracy ensures stable drilling and regular borehole. Guarantees complete formation core sampling, fully meeting high-precision geological survey and resource exploration requirements.
Water Well & Infrastructure Engineering
Widely used in deep water wells, pile foundation drilling and construction projects. Efficient penetration in common rock layers, low wear and stable performance for long-time continuous site operation.
Universal Bit Matching
Compatible with mainstream PDC bits, core bits and drilling tools with good interchangeability. Custom sizes and chamfers are available to meet non-standard matching demands for different projects.
Customized Service
Ninestones Superabrasives provides comprehensive OEM and ODM customization services:
- Customized cutter dimensions
- Diamond layer thickness adjustment
- Chamfer angle customization
- Special edge treatment
- Laser marking services
- Customized packaging solutions
- Formation-specific cutter design
Our engineering team can recommend the most suitable cutter configuration based on your drilling conditions and performance requirements.
|
Cutter Model |
Diameter/mm |
Total |
SR Radius of Dome |
H Exposed Height |
|
DB0606 |
6.421 |
6.350 |
3.58 |
2 |
|
DB0808 |
8.000 |
8.000 |
4.3 |
2.8 |
|
DB0810 |
7.978 |
9.690 |
4.3 |
2.7 |
|
DB1010 |
9.596 |
10.310 |
5.7 |
2.6 |
|
DB1111 |
11.184 |
11.130 |
5.7 |
4.6 |
|
DB1215 |
12.350 |
14.550 |
6.8 |
4.6 |
|
DB1305 |
13.440 |
5.000 |
20.0 |
1.2 |
|
DB1308 |
13.440 |
8.000 |
20 |
1.2 |
|
DB1308V |
13.440 |
8.000 |
20.0 |
1.2 |
|
DB1312 |
13.440 |
12.000 |
20 |
1.2 |
|
DB1315 |
12.845 |
14.700 |
6.7 |
4.8 |
|
DB1318 |
13.440 |
18.000 |
20.0 |
1.2 |
|
DB1318 |
13.440 |
17.600 |
7.2 |
4.6 |
|
DB1421 |
14.000 |
21.000 |
7.2 |
5.5 |
|
DB1619 |
15.880 |
19.050 |
8.3 |
5.9 |
|
DB1623 |
16.000 |
23.000 |
8.25 |
6.2 |
|
DB1824 |
18.000 |
24.000 |
9.24 |
7.1 |
|
DB1924 |
19.050 |
24.200 |
9.7 |
7.8 |
|
DB2226 |
22.276 |
26.000 |
11.4 |
9.0 |
Customer Reviews
Mark Wilson | Oilfield Drilling Project Manager
We have been using their 16mm PDC cutters for a long time. They perform steadily in hard formations with much better wear resistance than other brands. Cutter chipping is greatly reduced, which effectively cuts down our overall drilling cost. Highly reliable for long-term cooperation.
Carlos Rodriguez | Mining Drilling Engineer
Our working conditions are tough with granite and fractured formations. These PDC cutters have excellent impact resistance and longer service life. The dimension accuracy is perfect, fits our drill bits very well without repeated adjustment.
David Brown | Infrastructure & Water Well Contractor
Great customization service for non-standard sizes and special chamfers. Delivery is always on time. The cutters hold up well under continuous high-intensity site operation, fast penetration and low consumption, fully matching our construction schedule.
Packaging
To ensure safe international transportation, DB1215 PDC Cutters are packed using:
- Individual protective slots
- Anti-collision foam protection
- Durable plastic boxes
- Vacuum-sealed packaging (optional)
- Export-grade cartons
- Customized labeling available
All packaging is designed to prevent damage during long-distance shipping and storage.
Delivery
Sample and bulk orders are acceptable. We support express, air freight and sea freight. Sufficient production capacity ensures stable lead time, safe and on-time delivery worldwide.
FAQ
Q: What formations is DB1215 best suited for?
A: DB1215 performs exceptionally well in soft to medium-hard formations, including sandstone, shale, limestone, and mixed geological conditions.
Q: Can you provide customized cutter sizes?
A: Yes. We offer customized diameters, heights, diamond table thicknesses, chamfer designs, and other specifications based on customer requirements.
Q: What is the typical service life of DB1215 cutters?
A: Service life varies according to drilling conditions, bit design, and operating parameters. However, DB1215 is engineered for extended durability and reduced wear.
Q: Do you support bulk orders?
A: Yes. We support both small trial orders and large-volume production orders for global customers.
Q: What industries commonly use DB1215 PDC Cutters?
A: The product is widely used in oil & gas drilling, mining, geothermal drilling, water well drilling, geological exploration, and foundation engineering.
