DB1010 Diamond Spherical Compound Teeth
Video
DB1010 PDC Cutter is a high-performance polycrystalline diamond compact cutter engineered for demanding drilling applications. Manufactured through ultra-high pressure and high-temperature sintering technology, the cutter combines a premium diamond layer with a cemented carbide substrate, delivering outstanding wear resistance, impact toughness, and thermal stability.
With a diameter of 10.0 mm and a thickness of 10.0 mm, DB1010 is particularly suitable for compact drill bit designs requiring precise cutting performance and extended service life. It is widely used in oil & gas drilling, geological exploration, coal mining, and construction drilling tools.
Parameter Table
|
Model NO. |
DB1010 |
Length |
Standard |
|
Type |
PDC Cutter/Insert/Button |
Material |
Tungsten Carbide |
|
Usage |
Well Drilling, Oilfield,Gas Field,Mining Industry,Construction |
Wear Resistance |
Super High |
|
Thermal Stability |
750℃,800℃,850℃,900℃ |
Production Process |
Hthp Sintering |
|
Diamond Grade |
PCD |
Substrate Material |
Tungsten Carbide |
|
Total Height |
5~34 |
Tolerance |
±0.02mm |
|
Impact Toughness |
Excellent |
Certification |
ISO 9001 |
|
Shape |
Round |
Matched Drill Bit |
PDC Drill Bits, Core Bits, Tricone Bits, Drill Pipes (We also offer custom drill bit manufacturing) |
|
MOQ |
100PCS |
Specification |
1010 |
|
Transport Package |
Customized, Carton/Wooden Case |
Origin |
China |
|
Trademark |
Ninestones |
Production Capacity |
10000pieces/Year |
Applicable Strata
DB1010 PDC Cutter performs exceptionally well in:
- Soft to medium-hard formations
- Medium-hard sandstone
- Limestone formations
- Shale formations
- Dolomite formations
- Interbedded formations with varying hardness
- Coal-bearing strata
- Geological exploration formations
Its balanced wear resistance and toughness make it suitable for both continuous drilling and formations with moderate impact loads.
Core Product Advantages
Superior Compressive Strength
The optimized carbide substrate provides excellent load-bearing capability, allowing the cutter to withstand high drilling pressures without structural failure.
Outstanding Impact Resistance
Advanced interface bonding technology enhances the adhesion between the diamond table and carbide base, reducing the risk of chipping under impact conditions.
Exceptional Wear Resistance
The high-density polycrystalline diamond layer delivers long-lasting cutting performance and significantly extends bit service life.
Excellent Thermal Stability
Designed to maintain cutting efficiency under elevated temperatures generated during high-speed drilling operations.
Enhanced Drilling Efficiency
Sharp cutting edges and optimized diamond microstructure improve rock-breaking efficiency and increase penetration rates.
Consistent Performance and Reliability
Strict manufacturing controls ensure uniform quality, dimensional accuracy, and stable performance across every production batch.
Precise Size Specifications
DB1010 PDC Cutter features a standard diameter of 10.0 mm and an overall thickness of 10.0 mm. The compact geometry allows for flexible bit design and precise cutter placement while maintaining excellent mechanical strength and drilling efficiency. Custom diamond layer thicknesses and dimensional tolerances are available upon request to meet specific drilling requirements.
Material and Core Technology
Premium synthetic diamond particles are sintered under ultra-high pressure and temperature conditions to create a highly wear-resistant cutting surface.
The carefully engineered carbide substrate provides excellent toughness, impact resistance, and structural support for the diamond table.
State-of-the-art high-pressure high-temperature manufacturing technology ensures superior bonding strength and consistent product quality throughout the cutter.
Application Field
Oil & Gas Drilling
Suitable for shallow to medium-deep well operations on land. Works well in tight sandstone, interbedded strata and gravel-bearing formations. High temperature resistance avoids carbonization and delamination, reducing bit replacement and overall drilling cost.
Mining Drilling & Exploration
Ideal for mineral prospecting, tunnel drilling and mine water well projects. Perfect for high-abrasive hard rock such as granite and quartzite. Excellent impact resistance prevents edge chipping, serving longer life in fractured mining formations.
Geological Exploration & Sampling
High dimensional accuracy ensures stable drilling and regular borehole. Guarantees complete formation core sampling, fully meeting high-precision geological survey and resource exploration requirements.
Water Well & Infrastructure Engineering
Widely used in deep water wells, pile foundation drilling and construction projects. Efficient penetration in common rock layers, low wear and stable performance for long-time continuous site operation.
Universal Bit Matching
Compatible with mainstream PDC bits, core bits and drilling tools with good interchangeability. Custom sizes and chamfers are available to meet non-standard matching demands for different projects.
Customized Service
Ninestones Superabrasives provides comprehensive OEM and ODM solutions, including:
- Customized dimensions and tolerances
- Diamond layer thickness adjustment
- Special interface designs
- Laser marking and identification
- Formation-specific cutter optimization
- Bulk production and private label services
Our engineering team works closely with customers to develop cutter solutions tailored to specific drilling environments.
|
Cutter Model |
Diameter/mm |
Total |
SR Radius of Dome |
H Exposed Heightr |
|
DB0606 |
6.421 |
6.350 |
3.58 |
2 |
|
DB0808 |
8.000 |
8.000 |
4.3 |
2.8 |
|
DB0810 |
7.978 |
9.690 |
4.3 |
2.7 |
|
DB1010 |
9.596 |
10.310 |
5.7 |
2.6 |
|
DB1111 |
11.184 |
11.130 |
5.7 |
4.6 |
|
DB1215 |
12.350 |
14.550 |
6.8 |
3.9 |
|
DB1305 |
13.440 |
5.000 |
20.0 |
1.2 |
|
DB1308 |
13.440 |
8.000 |
20 |
1.2 |
|
DB1308V |
13.440 |
8.000 |
20.0 |
1.2 |
|
DB1312 |
13.440 |
12.000 |
20 |
1.2 |
|
DB1315 |
12.845 |
14.700 |
6.7 |
4.8 |
|
DB1318 |
13.440 |
18.000 |
20.0 |
1.2 |
|
DB1318 |
13.440 |
17.600 |
7.2 |
4.6 |
|
DB1421 |
14.000 |
21.000 |
7.2 |
5.5 |
|
DB1619 |
15.880 |
19.050 |
8.3 |
5.9 |
|
DB1623 |
16.000 |
23.000 |
8.25 |
6.2 |
|
DB1824 |
18.000 |
24.000 |
9.24 |
7.1 |
|
DB1924 |
19.050 |
24.200 |
9.7 |
7.8 |
|
DB2226 |
22.276 |
26.000 |
11.4 |
9.0 |
Customer Reviews
Mark Wilson | Oilfield Drilling Project Manager
We have been using their 16mm PDC cutters for a long time. They perform steadily in hard formations with much better wear resistance than other brands. Cutter chipping is greatly reduced, which effectively cuts down our overall drilling cost. Highly reliable for long-term cooperation.
Carlos Rodriguez | Mining Drilling Engineer
Our working conditions are tough with granite and fractured formations. These PDC cutters have excellent impact resistance and longer service life. The dimension accuracy is perfect, fits our drill bits very well without repeated adjustment.
David Brown | Infrastructure & Water Well Contractor
Great customization service for non-standard sizes and special chamfers. Delivery is always on time. The cutters hold up well under continuous high-intensity site operation, fast penetration and low consumption, fully matching our construction schedule.
Packaging
To ensure safe international transportation, DB1010 PDC Cutters are packed using:
- Individual protective trays
- Anti-collision foam protection
- Vacuum-sealed moisture-resistant packaging
- Reinforced export cartons
- Customized labeling available upon request
All packaging complies with international shipping standards for industrial drilling components.
Delivery
Sample and bulk orders are acceptable. We support express, air freight and sea freight. Sufficient production capacity ensures stable lead time, safe and on-time delivery worldwide.
FAQ
Q: Which formations is DB1010 best suited for?
A: It is ideal for soft, medium-soft, and medium-hard formations such as sandstone, limestone, shale, and mixed geological structures.
Q: Can you provide customized dimensions?
A: Yes. We offer customized diameters, thicknesses, diamond table heights, and other technical specifications.
Q: What are the main advantages of DB1010?
A: High compressive strength, excellent impact resistance, superior wear resistance, thermal stability, improved drilling efficiency, and long service life.
Q: Is OEM service available?
A: Yes. We support OEM and ODM manufacturing for global drilling tool manufacturers and distributors.
Q: What industries commonly use DB1010 cutters?
A: Oil & gas drilling, mining, geological exploration, water well drilling, geothermal drilling, and construction engineering.
